Best Sander to Remove Paint

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Removing old paint is not an easy nor pleasant task, as is sanding in general. It takes a good chunk of time and patience to achieve the results you want. So how to remove paint from wood in the most efficient way, you may ask?

You can try different stripping methods, but in the end, when you have several layers of gloss paint on top of some lacquer finish, the only way to get rid of it is a powerful sander.

The best sander to remove paint will have to be a powerful one with quite a few features to make this job easier and faster. If you want to know more about other paint removal methods, check my post on removing paint from wood.

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Now you have two choices. First, go for a belt sander, or second, get the random orbital sander.

The first one will do the job for sure, and if you have a lot of old/reclaimed wood-like pallets, I’d recommend getting one anyway. But if you only have a budget for one sander that is supposed to be versatile and used for other tasks, get the random orbital sander(RO).

Removing paint with a random orbital sander may not be as efficient as a belt sander, but you’re less likely to damage the wood surface with it.

Best random orbital sander to remove paint

Bosch GET75-6N
  • Dual mode: Provides 2 sanding modes, random orbit mode for normal stock removal or fine finishing and "turbo" Driven eccentric orbit mode for aggressive stock removal at 5 times the rate of the normal random orbit sanding mode
  • Variable speed: The GET75 6N comes with a powerful 7. 5 amp variable speed motor (no load speed: 290 to 640 RPM, no load orbit speed: 3300 to 7300 OPM) provide power, flexibility for jobs
  • Ease of use: Get fast, smooth finishes on a variety of surfaces
  • Passive dust collection system: Passive dust collection system that requires a vacuum cleaner and hoses; Accepts Bosch VAC001, VAC009 and VAC010 hoses (sold separately) or a Bosch VAC002 hose adapter (included)

This sander is a beast. With its 7.5 Amp of power, it will get your job faster and easier. You have to keep in mind that this sander could be a bit more difficult to control, especially if you don’t have much experience with random orbital sanders. The auxiliary handle that mounts on either side can help you with that, though.

Another thing great about this sander is the dual mode. You flip a switch, and turbo mode turns it into a very efficient, aggressive stock removal machine.

Pretty handy when you need to get rid of gazillion layers of paint, isn’t it? Flip it back, and you can easily finish off your piece with the finishing mode.

It has a variable speed for even more control with a Constant Response circuit that keeps the speed maintained under heavy loads and a vacuum port for dust collection and mess-free work. The body is built of solid materials, and all bearings and gears, as well as the switch, are sealed against dust for long durability.

This random orbital sander is a very impressive tool that will not disappoint you. One of the best sanders on the market, and it has many positive reviews on Amazon.

  • 6 in sanding pad
  • 7.5 Amp of power
  • Great quality
Festool 576028 Multi-Mode Sander RO 150 FEQ
  • FastFix sanding pad system, tool-less
  • Eccentric motion for high-quality, scratch-free surfaces
  • Sanding up to the edge thanks to the Festool Protector
  • Ideal ergonomic grip positions
  • ROTEX rotary motion for efficient material removal

If you’re looking for an excellent dust collection in your sander, this Festool sander will be perfect for you. Festool is a leader among power tools manufacturers, and I’m sure you won’t be disappointed. But quality comes with a price tag, so be prepared to spend some bucks.

This Rotex random orbital sander has a 6-inch pad with 49(!) holes with the fastfix pad, which means tool-less and fast pad changes. No need to have many sanders with different grits on them. Just change the pad to one with different grit sandpaper, and you’re ready to go.

The powerful Multi-Jetstream dust collection will help you contain all the sanded paint, which is very important, especially when sanding old paint that might contain dangerous lead.

Minimal vibrations with electronic vibration control-great if you are working for long periods of time. An automatic dust extractor shut on/off, as well as consistent speed under pressure with MMC electronic controls, are some of the other great features that users love in this model.

This random orbit sander has a great balance and awesome control. As in the Bosch GET75-6N, bearings and gears are enclosed, so better protection against dust means longer tool life.

That’s not the only similarity to Bosch sander. It also and similar OPM, power, and a dual mode for aggressive stock removal or polishing and a random orbital mode for fine sanding. Overall great electric sander but a bit pricey.

  • 6-in exchangeable pad
  • 6 Amp of power
  • Quality built
Bosch ROS65VC 6-Inch Random Orbit Sander
  • DUST COLLECTION: Features two dust collection systems including a micro filter dust canister with integrated paper filter and screw off cap and a vacuum hose connection with airflow control giving users a mess free job site
  • DUST COLLECTION: Features two dust collection systems including a micro-filter dust canister with integrated paper filter and screw-off cap and a vacuum hose connection with airflow control giving users a mess-free jobsite.
  • COMPLETE: The sander polisher kit includes removable front handle, tubular dust canister, VAC024 vacuum hose adapter, RS6045 6 Inch soft backing pad, 5 millimeter pad wrench, sanding disc
  • COMFORT: The Bosch ROS65VC 6 Random Orbit Sander and Polisher features Bosch’s exclusive Vibration Control a suspension system to minimize vibration for superior handling and maximum comfort
  • COMPLETE: The sander polisher kit includes removable front handle, tubular dust canister, VAC024 vacuum hose adapter, RS6045 6-Inch soft backing pad, 5 mm pad wrench, sanding disc

The vibration control suspension system in this random orbit sander is truly fantastic, and your hands will thank you for it. When it comes to dust collection, it has two dust collection systems.

The first is a micro-filter dust canister with an integrated paper filter and screw-off cap, and the second – is a vacuum hose connection with airflow control. Both of them fasten easily to the port.

For removing paint, I’d recommend using a shop vac with an appropriate HEPA filter every time.

Bosch ROS65VC-6 supports two pad sizes, 5-in(with 6 holes) and 6-in (with 8 holes) one, so you get a very versatile tool. Both pads are included so you can hit the ground running straight away.

This electric sander is fast and feels great. Variable speed and multiple grips on the body(including the removable handle at the front) make it a very efficient tool for multiple applications. Although it only has 3.3 Amps of power, I think, in this case, it is enough to tackle any paint removal job you throw at it.

It’s a great tool, but if you’re willing to spend that kind of money, I’d throw in a few more bucks and get the Bosch GET75-6N. Mostly because of the dual mode, which makes removing paint and other sanding tasks a lot faster and easier.

  • 5 and 6-inch pads
  • Amazing vibration control
  • 2 dust collection systems

Best Belt Sander For removing paint

Makita 9403
  • Low noise (84dB) for operator comfort
  • 4" wide belt with a speed of 1,640 ft./min. for fast material removal
  • Labyrinth construction seals and protects motor and bearings from dust and debris for longer tool life
  • Large front grip is positioned for operator comfort
  • Innovative design for sanding flush to wall with nose and side of sander

Even though it isn’t cheap, you may wonder whether the price is fair. However, this sander is one of the best in its category and will help you quickly accomplish many sanding tasks, including paint removal.

The 11 Amp motor, wide 4 inches belt, and 1640 ft/min speed allow for faster stock removal and greater speed maintenance under load, which is excellent news when it comes to sanding off old paint.

Great power combined with a wide belt and speed means better and faster performance saving you precious time.

You can use this sander on hard and softwoods, as well as other materials. The unique labyrinth construction protects the motor and bearings from debris contamination so that it will last you a long time.

Despite being a powerful tool, this sander is one of the quietest on the market at only 84 dB and will even allow you to work without ear protection, not that I recommend that, anyway.

Because of the lack of variable speed, this sander’s capacity for versatility is somewhat limited. But use it with a grit lower than 80 with a speed of 1640 ft /min. You’ll get excellent stock removal properties. Put on 100 grit, and you’ll end up with a beautifully polished surface. Don’t expect random orbit sanders or finishing sanders, though. It’s still a belt sander.

This sander has a dust bag and a strong blower that will keep the sanding dust away from the sanded surface, as well as a 360-degree swivel that lets you angle it out of the way to get a better view.

For little jobs, this bag should be sufficient. However, if you want to do bigger things like sanding a decking or removing paint, you’ll need to connect it to a dust collection system such as a shop vac or even just a hose with the bucket.

Jellas BS02
  • 🏠 (Power & Variable-Speed Design) - 7 Amp, 120V motor rotates the belt at over 13 feet per second. Variable-speed knob with 6 dials enables you to match the best speed to the application from 120-400rpm.
  • 🏠 (Bench & Belt Sander) - Jellas belt sander with 2 metal C clamps, it can be turned over and fixed to table, acting as a bench sander, lock-on button will help you release your hand, reduce your work intensity.
  • 🏠 (10 Pcs Sanding Belts) - The deck sander comes with 2pcs 40 grits, 2pcs 60 grits, 2pcs 80 grits, 2pcs 120 grits and 2pcs 180 grits aluminum oxide sanding belts, they can save your money, meeting the requirements for your different projects.
  • 🏠 (High Effective Dust Collection Bag) - The dust collecting bag is detachable, can be easily installed and removed, easy to clean dust. 2 in 1(35mm and 32mm) vacuum dust adapter makes it possible to connect your vacuum cleaner, reaching the perfect dust collection effect.

The Jelas BS02 is a great deal for a sander with so much to offer. It offers many features that more expensive belt sanders have at a lower price, including a 7 Amp power motor and variable speed.

Let’s have a closer look.

Variable speed is controlled by a 6-speed dial located on the handle. You may select speeds ranging from 120 to 400 rpm, allowing you to adjust it for the task you want to perform. The speed lock allows you to set it at the desired level without requiring you to constantly hold the trigger.

It will make holding the sander more comfortable and will give you more control over the tool itself.

The belt is 3×21 inches, which makes it smaller than Makita 9403 but adequate for most sanding applications. Even the rough pallet’s plank surfaces or removing layers of old paint will be easily sanded with the 7 Amp motor.

The sanding belt’s quick release makes changing them simpler and quicker. Extra belts (2 pcs of P40, P60, P80, P120, and P180grit aluminum oxide) are included with the sander, saving you money and allowing you to hit the ground running as soon as it arrives.

Another useful feature to consider is the ability to fix it to a table and use it as a tabletop sanding platform. You use the screw clamps provided. This is ideal for sanding disassembled pallet planks and gives you more flexibility.

This sander is lighter than the Makita, weighing only 9.5 pounds. There are two benefits to this. The first is that it makes the tool more portable and convenient to use. Second, it allows users to work on vertical surfaces without strain or fatigue.

The disadvantage is that, in most cases, the weight of a belt sander aids in the removal of stock.

It has a built-in dust collector box for removing dust, which works well enough, but if you want to take it to the next level, connect it to a shop vac. This is especially handy for paint removal. You shouldn’t have any issues with this since it comes with a 2-in-1 (35mm and 32mm) vacuum dust adaptor.

What to look for in the best sander to remove paint

#1. Power

Removing paint, especially old multiple layers of it, requires great power, so when looking for a sander for this kind of work, make sure it’s got enough Amps to do the job. Most of the 5in sanders will have something around 3 Amp, but if you can, go for 6-in ones with at least 6 Amp of power. They will be great for heavy usage and will last longer.

#2. Variable speed

When choosing a sander for removing paint, variable speed will give you more control, especially when sanding a painted surface that is not even/flat.

#3.  Speed lock

This feature is great, full stop. It allows you to hold on to your sander more freely and focus on the task at hand. When choosing the sander, look for a speed lock that will lock at any speed, not only the highest.

#4. Good vacuum collection system for collecting old sanded paint

I think this is one of the most important features when it comes to sanding painted surfaces. Ensure the vacuum attachment stays attached and the dust bag/canister collects most of the dust.

Another thing to pay attention to is the option to attach the shop vac. Even better, make sure you’re using a HEPA filter with your shop vac as well.

#5. Low vibrations

I don’t think I have to explain this one. Working long hours with a sander shouldn’t leave your hands numb, so look for one with vibration control for more comfortable sanding and more control.

Conclusion

When choosing the best sander to remove paint, you want something that will do the job fast and hustle-free. All of these sanders are great tools and will do the job in question without a doubt. They all have amazing user reviews and will last ages.

Bosch GET75-6N would be my pick in this case as it has nearly all of Festool’s features at half of the price. And it’s more versatile compared to a belt sander.

However, If you think that you need more choices or have a smaller budget, I’ve written an extensive buying guide on random orbital sanders, and you’re more than welcome to have a look. I hope you’ll find something for yourself there.

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Last update on 2024-04-18 / Affiliate links / Images from Amazon Product Advertising API

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2 Comments

  1. Hi Kasia,

    I enjoyed reading your column here and I’m wondering if you could give me some tips/help?
    We have recently had our house painted with a beautiful colourbond “Blue Ridge’. Its an old house and not cladded, still with the original weatherboard boards. It looked amazing until the whole front section of the house started bubbling. It’s now pretty bad.
    This has never happened to the painter before and I understand he used the best paint on the market at the moment (with a 20yr warranty.) He said its the old white paint reacting to the new paint ad heat. (We get the morning sun which can be rather strong this time of year)
    He/we need to remove the paint and sand it right back to the wood. He said he only has an orbital sander. I’m unsure of the make. BUT I’m wondering how you would approach a problem like this? What type of sander would you use?

    Your advice would be most appreciated.

    Kind regards,
    Rosie Kennedy

    1. Hi Rosalia,

      thanks for stopping by and leaving a comment. I’m glad you liked the post/website 🙂 I’m not a painting professional but I try to answer you the best I can.
      It could be several reasons for the bubbling to happen. In most cases, it’s excessive moisture in the substrate or original primer or one of the subsequent coats have failed. Painting with a darker color on top causes the surface to heat up(especially if the wall is exposed to the sun as you said) and draws the moisture to the surface. If the old coats have been spent then the blistering occurs.

      First of all, before doing any king of old paint removal please, please make sure it doesn’t contain lead. I believe you can send a sample off for testing. If it comes positive you have two choices. Hire a professional that will do it for you or approach it with a heat gun and a scraper. You’d have to make sure to use a good quality respirator specifically for lead fumes and googles. Lay drop sheets around the area which allows easy disposal of the paint peel. Also, have the hose or a bucket of water close by just in case a fire starts. But before starting any work I’d consult a professional anyway.

      If it’s a regular old paint you can use heat gun/infrared stripper plus a scraper and then random orbit sander. You can rent this Speadheater for a $30/day or you could invest in the Bosh DEVS1250 sander that I mentioned in the article or Makita GV7000C 7.9 Amp 7-Inch Vertical Sander looks like a great tool as well.

      I hope my answer will help you a bit to solve the problem. Let me know how it went and what solution you went for. Have a lovely day!

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