Unless you’re an experienced woodworker or DIY-er and you know exactly what you want, finding the best orbital sander can be a daunting task. There is so much choice that most of the time you don’t even know where to start.
The market is huge and it takes some time to do proper research. Technology advances at a fast pace and there are new solutions introduced all the time. The power tools produced a few decades ago were made to last years. Nowadays you can hardly find one that will last as long.
That’s why it’s important to do your research. But….. Who’s got the time? Buying guides like this are made for this exact purpose. To make your life easier and help you make an educated choice so you can enjoy using your tool instead of wasting time looking for one.
Below you’ll find 6 of the best orbital/sheet sanders available on the market.
If you’re a beginner and you don’t know where to start I’ve prepared a handy buying guide below sanders’ reviews.
Table of Contents
- BEST ORBITAL/SHEET SANDERS
- ORBITAL/FINISHING SANDER BUYING GUIDE
BEST ORBITAL/SHEET SANDERS
Black & Decker BDEQS
Makita BO4556View Today's Price
1. Porter-Cable 380
This sander is an update from a Porter Cable 340 model which has been discontinued. It features 2 Amp motor with a speed of 13 500 OPM which is in the middle of a speed range for orbit sanders. It has enough power to give you a nice finish.
No fancy features mean it is pretty straightforward to use. Fits well in your palm and is easy to operate and therefore It’s a great compact sander for beginners.
Attaching sanding paper is pretty easy too, using 2 metal clamps. You can use stick-on sandpaper as well. It’s a good solution in case the clamps won’t hold the paper properly after some time. And to be honest that may happen if you use the sander on a regular basis.
You just have to keep in mind to take care when removing the stick on paper so you won’t damage the pad. Saying that all part are pretty cheap and easy to replace.
Sanding sheets are widely available and all you have to do is buy full sheet size ones and cut them in four.
Of course, it’s not a Makita or Bosh but the low-vibration design seems to be doing its job in reducing user fatigue. So even if you have arthritis or suffer from the carpal tunnel you should have no problem using it for longer periods of time.
Dust collection isn’t great and the collector won’t stay on all the time but in my opinion, for this price, you can’t really complain. In most cases, unless you can hook the sander up to a shop vac the dust collection is pretty poor. And it doesn’t matter if you spend $40 or 4$200.
This is a good entry-level orbital sander. A solid power tool for a modest price great for finishing furniture or any around the house DIY project. Great for beginners. If you’re looking for something more on the professional side Porter Cable 330 may be more suitable.
2. Dewalt DWE6441
This ¼ orbital(sheet) sander from Dewalt has a 2.3 Amp power motor and 14000 OPM which is a bit more than Porter-Cable. Although It has plenty of power for any finishing tasks it seems quieter and easy to handle, especially with higher grit paper.
When using coarser paper it can be little harder to control, though. The anti-slip top and body grip make using it a bit more comfortable.
You’re able to hold it from the top which, I think is the most optimal, as well wrap your hand around the body. Keep in mind that the position of the cord can make it a bit awkward. If that’s your preferred way of holding an orbit sander Porter Cable 330 would be perfect for you as it’s built to hold it that way.
The rubberized knob and counterbalanced low vibration design reduce user fatigue (numbness and tingling after longer sessions).
Dewalt offers here a sander with sealed 100 percent ball-bearing construction and replaceable brushes which can be very appealing to more heavy-duty users. The dust-sealed switch seems like a great idea but in most cases can be awkward to use but that is the case in any sander with some kind of rubber covered switches.
The clamping system uses a wire clamp to hold sandpaper in place and in most cases does the job. However, If you’re using film paper which is slicker you can find that the clamps won’t be able to hold the paper tight enough.
As with many other sanders, you can use adhesive paper but as I said before, take care when removing the paper so you don’t damage the pad.
This sander has a dust removal system in place. You can use a cloth bag provided or you can hook it up to shop vac using a built-in vacuum adapter for two different diameter vacuum hoses. Don’t expect amazing results with the bag attached but that goes for nearly any sander with some kind of dust bag or container. Removal of dust improves with a shop vac attached.
Great little sander for moderate usage.
3. Black & Decker BDEQS300
The Black and Decker BDEQS300 1/4-sheet orbital sander runs at 16,000 orbits per minute with 2.0 Amps of power high enough for efficient finishing tasks. But don’t expect it to be able to do every sanding job.
If you’ve got small, occasional projects to do, this compact, light and ergonomically designed sander will do just fine. Its size and weight make it perfect for tight spaces and around the house jobs like sanding doors or cabinets.
This sander features paddle switch activation which is something I’ve never come across. You’ll find it on top of the sander and you activate it simply by pressing down naturally with the palm of the hand while using the sander.
If you find it a bit awkward you can lock it in either the on or off position for one-handed use.
Similar to Porter Cable and Dewalt’s wire clamps hold sandpaper in place and you can use regular sheets of paper cut in quarters as well, which makes it very cost-efficient. Just remember to punch holes in it for dust removal.
Speaking of which is not that great with the dust bag provided. But this is no surprise here. To make it work a bit better try not to press down too hard as this way the dust won’t be suction into the bag. But from my experience don’t expect too much.
It is a small, super light sander best for buffing or light sanding. Great for beginners with no sander experience for basic projects and weekend work.
4. Makita BO4556
This lightweight (2.6 pounds) orbital sander from Makita features a 2 AMP motor that delivers 14,000 OPM for quick and smooth finishing sanding.
It has enough power for any sanding tasks and with all-ball bearing construction running it at full speed transmits only small vibrations.
It feels good in a hand and ergonomically designed rubber overmolds make it comfortable to use in both hand positions-from the top and around the body.
The rubber sealed switch that Makita designers made somehow work properly, prevents dust contamination.
The wire clamps holding paper are thick and make changing it easy and quick although it might take some time to get used to. It holds sheets tightly and securely.
The dust collection bag – works quite well but sanding is naturally messy, so it is impossible to have ALL the dust be caught in it. Its port fits Makita’s smallish 3/4″ shop vac hose or you can use paper disposable dust bags as well.
Makita BO4556 comes with a nice plastic case for convenient storage and fits everything snugly with some room for sandpaper.
The sander is powerful and very smooth, with low vibration, good balance, and is easy to control. It has many positive users’ reviews and is a great choice for anyone.
5. Makita BO4900V
This Makita sander is the biggest and most expensive one of all the listed sanders. It’s more of a pro tool but I’ve decided to include it mostly because it’s a quality 1/2 sheet orbital sander. And there aren’t many of these on the market.
With 2.9 Amp motor it has the most power but at the same time speed ranges from 4000 up to 10000 OPM. And yes it has variable speed so you can adjust it according to your needs.
This sander is perfect for large surfaces and keeps almost everything sanded flat and true. It has minimized vibrations and it’s well balanced allowing for smooth operation.
It’s very easy to control using any grit and with contoured grips and multiple hand places, it’s easy on your hands reducing user fatigue.
Weighing 6.2 lbs. it’s the heaviest sander on this list and while for some users, this can a big obstacle it has its advantages. The weight helps both with the sanding pressure and dampen some of the vibrations.
Another great thing about this sander is that it has a hook and loop system as well as a large cam-lock clamping lever so you should never have a problem with slipping sandpaper that doesn’t stay in place. It uses commonly available 4-1/2″ x 9-1/8″ hook-and-loop or 4-1/2″ x 11″ half sheet abrasive paper.
Dust removal system includes a paper bag which you don’t really see often. It’s a bit more convenient as you don’t have to empty the bag but just replace it with a new one.
But if you’re annoyed by any kind of dust bags which usually don’t give you much suction you will be able to set up a shop vac connection.
Just don’t forget to punch some holes in the paper for better results. However, if you choose not to, the holes at the edges of the mounting block will collect the dust as well. Of course not as effective as with punched holes.
The only drawback is that the punch plate is not included in the kit and is quite pricey (around $40).
To move around it, you can use a Festool one if available or use an awl to punch the holes.
Overall it’s a great sander. Not for beginners or occasional work, though. But if you’re a serious woodworker or DIY-er it’s worth every penny as it will definitely reduce your working time a lot.
6. Makita BO3710 Finishing Sander
It’s reasonably priced and you can see and feel its quality. This sander operates at 11000 OPM which gives you smoother finishes. Although it only has 1.7 Amps, it’s powerful enough to go for a longer period of times even with coarse grit sandpaper and it’s easy to control when using any grit.
The baseplate of this Makita is a simple cast and it’s much thicker and stronger than most of its competitors. Because it’s bigger (1/3 sheet size pad) it gets the job done quicker as well.
It does an extremely good job on the corners and the pressure is distributed evenly – the whole area below the plate stays in contact with the workpiece all the time resulting in a very even flat surface.
This model has a dust bag included. It doesn’t do a great job and usually collects around 70% of sawdust. This changes with the shop vac attached. The only downside is there is no adapter so you have to shop around to find one.
This sander is fairly quiet and the rubberized, ergonomic handle makes it easy to navigate. The trigger can be easily locked so you can use one or both hands.
You can use regular paper sheets rather than hook and loop which makes it cheaper to run and the sanding paper change is a breeze with the awesome clamping system.
This feature is particularly important to me because changing the sandpaper in my old sander was a nightmare. You should see a number of sheets I simply damaged because of this. Not mentioning the wasted time. So you’re saving money, time and you’re not stressing out because of silly little thing like this.
This is one of the best orbital sanders on the market. Solid, well made, and affordable. It will make your job easier and faster. But if you think it’s a bit too big for your needs consider Makita BO4556 or Bosch 1297D Finishing Sander.
ORBITAL/FINISHING SANDER BUYING GUIDE
Before you start you should ask yourself a few questions. It’ll help you decide which sander is perfect for you.
- What kind of sander do I need? (pad size, what job it’s needed for, any features are necessary for you)
- What make and model?
- Where to find them and how do I get the best deal for my money?
I’m here to walk you through the whole process starting with some definitions mainly for those who just begin working with power sanders.
What is an Orbital Sander?
This is where people often get confused thinking that orbital sander and random orbital sander are the same. They’re not. I think because the name is quite similar it causes confusion.
Orbital sanders are also called sheet sanders, finishing sanders or sometimes palm sanders(but this also includes random orbit sanders).
Although they’re usually used for fine finishing rather than heavy material removal, in my opinion, they’re a good choice for beginners.
Mostly because they’re lightweight, easier to handle and it’s less likely that you’ll oversand between coats of stain or damage a workpiece.
And if you’re in need of smoothing the rough pallet planks just put on a good quality coarse sandpaper and you’re good to go.
Some will say if that’s the case you’re using a wrong type of sander. But I think that if you’re just starting out with woodworking having one good quality orbital sander is better than none.
What is the difference between an orbital sander and a random orbital sander?
First of all, it’s a base plate shape. Orbital sanders are usually rectangular or square which makes them best for inner corners.
You can also find detailing sanders that have a delta-shaped base plate. They also called mouse sanders and are specifically designed for tight spaces. Random orbital sanders are round.
The second and most important thing is the way they work. The base plate in orbital sanders vibrates in tiny circles or orbits.
The pad in random orbital sanders vibrates in “random orbits” similar to orbital sanders as well as spins in circles. This makes them more versatile as you can achieve fairly good material removal as well as a smooth finish.
And I’m sure as you’ll learn about sanders you’ll want to add a random orbit sander or a belt sander to your tool collection.
The Pad Size
There are 3 sizes of sheet sanders available:
- 1/2 sheet using half of the 9×11-inch sandpaper (4-1/2 x 9-inch)
- 1/3 sheet using a 1/3 of 9×11-inch sandpaper (3-2/3 x 9-inch)
- 1/4 sheet using a quarter of 9×11-inch sandpaper (4-1/2 x 5-1/2-inch)
The half-sheet orbital sanders are the heaviest ones but great for large surfaces. Accordingly, the 1/4 sheet ones are the most lightweight and compact and 1/3 sheet one something in between.
As I mentioned before the orbital sanders vibrate/oscillate in small orbits and a swirl pattern is usually left after sanding if you not going with the grain of the wood.
What to Look for in an Orbital Sander?
You can find two types of power source – corded a.i mains operated and cordless -battery operated.
You must know that the power source will determine the sander’s motor power and weight of the tool. Battery operated tools tend to be less powerful and heavier due to the weight of the battery itself.
Typically I’d say that corded tools are the way to go, but with battery technology improving at a fast pace is advisable to consider cordless tools especially when portability is important for you.
It’s the most important feature for a great flat surface finish. It’s the place you attach the sanding paper to. Usually with clamping or hook and loop system(some models accept stick on paper as well).
Most nowadays models have holes in the base for sawdust removal (reduces surface scratches).
It’s important to remember that the foam part of the base plate will wear after some time so you’d either have to get a replacement or buy a new sander.
So my advice for you is to consider this feature and cost of replacement pad before buying as some pads can be quite expensive to replace.
Dust collection system
As I wrote above most modern sanders come with some kind of dust collection system in place. It can be a dust bag with or without shop vacuum attachment/adapter or Microfilter Dust Canister. Sawdust is collected through the holes in a base plate.
Trigger switch and trigger switch lock
Most of the 1/4 sheet sanders have a switch that is rubberized for better dust protection. The bigger ones (1/3 sheet and 1/2 sheet) usually have a trigger with a lock on a side for easier control.
Whilst small, compact orbital sanders have just a single speed, some of the bigger ones like 1/2 sheet can have a variable speed which is usually controlled by a trigger switch or speed control dial.
Rubberized grip and handles
Smaller sanders usually are held from the top or in some cases you can wrap your hand around the sander’s body. The bigger ones have pistol/barrel grip handle and sometimes an additional handle at the front for better control(mostly in random orbital sanders).
It’s important to have when working for longer periods of time as it reduces user fatigue and tingling sensation in the hands.
The orbital sanders use regular sheets of sandpaper that are cut to size. Of course, you can buy paper sheets that are already cut for you with holes already in them. They usually cost more. But you can always punch the holes with a punch plate.
There are also hook and loop systems and stick-on sandpaper sheets. These solutions are more time-saving but are more expensive.
If you’d like to learn more about sandpaper and sanding please have a look at my article about sanding tips.
What is your preferred brand/type of sander? Have you got any tips or advice for finding a perfect tool? Leave a comment in a box below :)